NSTXU Calculation Log

cid:6196121C-0696-4DCC-A44B-EE8AEDF9D75F

 

 

 

 

Miscellaneous

Calculation Template

Design Point Basis Information   Design Point Basis Memo

NSTXU Final Design Review Calculation Summary (June 2011)

NSTXU Structural Design Criteria (January 2016)

NOTE:  Original NSTX Project Calculations found at:   http://nstx.pppl.gov/nstx/Engineering/NSTX_Eng_Site/Technical/General/Calculations/NSTX_Engr_Calcs.html

 

1.1 Torus Systems

Author

Calculation No.-Revision

Subject

Global Model Description, Mesh, Generation, and results

Titus

NSTXU-CALC-10-01-02

NSTXU-CALC-10-01-03 DRAFT

Global Model

Seismic Analysis

Titus

NSTXU-CALC-10-02-00

NSTXU-CALC-10-02-01 DRAFT

Calculate the response of the NSTX upgrade to a a seismic event and qualify the NSTX upgrade tokamak to the standards set for the project by the DOE

Design Point Spreadsheet

Neumeyer

NSTXU-CALC-10-03-00

This calculation provides a self-consistent description of the "design point" of the NSTX Center Stack Upgrade, including physical dimensions of major features and characteristics and ratings of major components.

Bake Out Evaluations

Titus/Gerhard/Brooks/Jurczynski

NSTXU-CALC-10-04-00

The purpose of this calculation is to evaluate bake-out strategies for NSTX upgrade that will produce acceptable temperatures at the tile surfaces (i.e. temperature approaching 350C and not damage insulation or structural components, particularly near the PF1B mandrel/case.

Instrumentation Results Evaluations

Titus

NSTXU-CALC-10-05-00

DRAFT

The benchmark instrumentation will produce data that will be evaluated after a shot is complete. The results will then be compared with the DCPS algorithm predicted values. It is the purpose of this calculation to evaluate the instrumentation data as it becomes available.

NSTXU Recovery Global Heat Balance Calculations

Zhang

NSTXU-CALC-10-06-00

 

Global disruption simulations and Lorentz force data for Passive Plates, PF support (slings), bellows, heat transfer plates, TF and OH coils

Titus

NSTXU-CALC-07-00

Global disruption simulations and Lorentz force data for Passive Plates, PF support (slings), bellows, heat transfer plates, TF and OH coils

1.1.1 Plasma Facing Components

Author

Calculation No.-Revision

Subject

First Wall Heat Balance

Brooks

NSTXU-CALC-11-01-00

Heat Balance includes:

Size of cooling capabilities

Divertor thermal stresses

First Wall General Tile Program

 

NSTXU-CALC-11-02-00 => SUPERSEDED BY
CALCS 11-03

 General tile program includes:

Inner CS Casing tile stress

First Wall Final Tile Stress Analyses (ATJ Tiles) and Fasteners

Brooks

NSTXU-CALC-11-03-00

NSTXU-CALC-11-03-01

 Stress analysis of the ATJ tiles and supports

Armor

Tresemer

NSTXU-CALC-11-05-00

 Analysis of armor stresses

OBD Row 2 High Z Tiles

Brooks

NSTXU-CALC-11-06-00

 Qualify the OBD Row 2 High Z tiles

Halo Current Heating of IBDhs Thermal Shims

Brooks

NSTXU-CALC-11-07-00

Assess heating of IBDhs Thermal Shims from a halo current strike

Fields and Bdts for Further Analysis of PFC's

Brooks

NSTXU-CALC-11-08-00

Fields and Bdts for Further Analysis of PFC's

Field Errors and Heat Flux Enhancement

Brooks

NSTXU-CALC-11-09-00

Evaluate Field Errors and Heat Flux Enhancement at PFCs from fabrication and assembly tolerances of coils and PFC tiles.

PFCs Analysis of the IBDH Tiles

Syed

NSTXU-CALC-11-10-00

Combined load calculations for CSFW Row 7 - 21

Electromagnetic Load Calculation for CSA tiles Row 5 and Row 6

Syed

NSTXU-CALC-11-11-00

NSTXU-CALC-11-11-00 check

Electromagnetic Load Calculation for CSA tiles Row 5 and Row 6

Electromagnetic Loads Calculation for OBD Tiles Row 4 and Row 5

Syed

NSTXU-CALC-11-12-00

Electromagnetic Loads Calculation for OBD Tiles Row 4 and Row 5

 

 

NSTXU-CALC-11-13-00

 

Calculation of Thermal and Structural on Row 3 Tiles and Variants Styles 1 and 2

Linn

NSTXU-CALC-11-14-00

NSTXU-CALC-11-14-00 check

Calculation of Thermal and Structural on Row 3 Tiles and Variants Styles 1 and 2

Calculation of Thermal and Structural FEA for Outboard Divertor Row 4 Tiles and Variants Styles 1 and 2

Linn

NSTXU-CALC-11-15-00

Calculation of Thermal and Structural FEA for Outboard Divertor Row 4 Tiles and Variants Styles 1 and 2

Calculation of Thermal and Structural FEA: Outboard Divertor Row 5 Tiles and Variants Styles 1 and 2

Linn

NSTXU-CALC-11-16-00

Calculation of Thermal and Structural FEA: Outboard Divertor Row 5 Tiles and Variants Styles 1 and 2

 

 

NSTXU-CALC-11-17-00

 

PFCs Analysis of the IBDH Tiles

Brooks

NSTXU-CALC-11-18-00

NSTXU-CALC-11-18-00 check

PFCs Analysis of the IBDH Tiles

PFCs Analysis of the IBDV HHF Tiles

Khodak

NSTXU-CALC-11-19-00

PFCs Analysis of the IBDV HHF Tiles

The purpose of this report is to evaluate IBDV tile assemblies to ensure each component can withstand total mechanical loads due to halo forces, eddy moments, and thermal stresses during maximum anticipated operating conditions.

Thomas

NSTXU-CALC-11-20-00

NSTXU-CALC-11-20-00 check

The purpose of this report is to evaluate IBDV tile assemblies to ensure each component can withstand total mechanical loads due to halo forces, eddy moments, and thermal stresses during maximum anticipated operating conditions.

Center Stack Angular Section (CSA) Tiles Assembly Transient Thermal and Structural Analysis

Thomas

NSTXU-CALC-11-21-00

NSTXU-CALC-11-21-00 check

Center Stack Angular Section (CSA) Tiles Assembly Transient Thermal and Structural Analysis

Fish-scale directionality of OBD12

Ellis

NSTXU-CALC-11-22-00

Fish-scale directionality of OBD12

Halo Current Force Restraints for OBD12 Tile Assemblies

Ellis

NSTXU-CALC-11-23-00

NSTXU-CALC-11-23-00 check

Title Halo Current Force Restraints for OBD12 Tile Assemblies

Eddy Current Calculations for OBD12 Tiles

Ellis

NSTXU-CALC-11-24-00
NSTXU-CALC-11-24 check

This calculation addresses two concerns about induced currents in the OBD12 tile structure: the effect of

the hold down rods acting as a loop, and the tile having its castellation slots completely shorted out by

lithium – the latter highly conservative and unlikely.

OBD12 Simplified Model Langmuir Probe

Ellis

NSTXU-CALC-11-25-00
NSTXU-CALC-11-25 check

Langmuir probes will be installed between selected castellations of the OBD12 tiles. A simplified model encompassing a fraction of the tile assembly was used to investigate the behavior of the probe and its effect on the tile performance.

Parametric Study of Thermocouples in OBD Row 1-2 tiles

Ellis

NSTXU-CALC-11-26-00

NSTXU-CALC-11-26 check

The shape and depth of holes for thermocouples in the OBD12 tiles must be close enough to the plasma surface to provide adequate thermal response, and far enough below the surface to keep thermal stresses below allowable values.

Thermal, Halo, and Structural Analysis of OBD Row 1&2 Tiles

Ellis

NSTXU-CALC-11-27-00

NSTXU-CALC-11-27-00 check

Thermal, Halo, and Structural Analysis of OBD Row 1&2 Tiles

Calculation of CSA tile Heat flux enhancement and fish scale angle

Jariwala

NSTXU-CALC-11-28-00

NSTXU-CALC-11-28-00 check

Calculation of CSA tile Heat flux enhancement and fish scale angle

OBD12 Hold Down Submodel

Ellis

NSTXU-CALC-11-29-00

NSTXU-CALC-11-29-00 check

OBD12 Hold Down Submodel

Local pin-lockbar stress analysis for IBDH and

IBDV tile designs

Jaworski

NSTXU-CALC-11-30-00

Local pin-lockbar stress analysis for IBDH and

IBDV tile designs

Tile shaping of the IBDH HHF Tiles

Khodak

NSTXU-CALC-11-31-00

Tile shaping of the IBDH HHF Tiles

Tile shaping of the IBDV Tiles

Khodak

NSTXU-CALC-11-32-00

Tile shaping of the IBDV Tiles

1.1.2 Vacuum Vessel

Author

Calculation No.-Revision

Subject

 Disruption Analysis of VV & Passive Plates

Titus

NSTXU-CALC-12-01-01 

Disruption Analysis Of Vacuum Vessel

 Dome/PF Stresses

Titus

Part of
NSTXU-CALC-12-07-01 

 

 Opera 2D Analysis

Hatcher

NSTXU-CALC-12-03-00

Using the 2D results to drive 3D analysis

PF2 & PF3 Bolting, Bracket, & Weld Stress

Titus

NSTXU-CALC-12-04-00

Analysis of PF2 & PF3 Bolts, Brackets, & Weld Stresses

PF4 & PF5 Support Analysis

Titus

NSTXU-CALC-12-05-00

NSTXU-CALC-12-05-01 

NSTXU-CALC-12-05-02 DRAFT

PF4 & PF5 Supports Stress Analysis

Aluminum Block Analysis

Titus

NSTXU-CALC-12-06-00

Qualify the Aluminum Block Bolting for upgrades and modifications proposed for the NSTX CS Upgrade

Umbrella Reinforcement Details

Titus

NSTXU-CALC-12-07-00

NSTXU-CALC-12-07-01 

The purpose of this calculation is to qualify the umbrella structure for increased loads and needed modifications for the NSTX CS Upgrade

Lid & Spoke Assembly, Upper & Lower

Titus

NSTXU-CALC-12-08-01

NSTXU-CALC-12-08-02 

The purpose of this calculation is to qualify the upper and lower lid assemblies.

Pedestal Analysis

Titus

NSTXU-CALC-12-09-00

NSTXU-CALC-12-09-01

The purpose of this calculation is to qualify the stresses in Pedestal support for the center stack assembly. Additionally, the effect of the torsional stiffness of the pedestal will be assessed.

Redesigned Vessel Support Bracket

Rogoff

NSTXU-CALC-12-10-00

NSTXU-CALC-12-10-01

The purpose of this calculation is to evaluate the redesigned vessel support Bracket

Center Stack Upgrade

Zhai

NSTXU-CALC-12-11-00

Analysis of Secondary Passive Plate with Diagnostic cutout

RWM Coil Analysis

Titus

NSTXU-CALC-12-12-00

The purpose of this calculation is to qualify the Resistive Wall Mode (RWM) Coils for Upgrade Loads and new current made possible by the addition of new SPA power supplies.

Structural Qualification of E-DC11130: NSTX-U Casing Trial ASM Tool Fixture

Mardenfeld

NSTXU-CALC-12-13-00

Structural Qualification of E-DC11130: NSTX-U Casing Trial ASM Tool Fixture

Justification of Seismic Design Loads for E-DC11130: NSTX-U Casing Trial Asm Tool Fixture

Mardenfeld

NSTXU-CALC-12-14-00

Justification of Seismic Design Loads for E-DC11130: NSTX-U Casing Trial Asm Tool Fixture

Structural Analysis of Centerstack Casing Support in the Horizontal Position

Cai

NSTXU-CALC-12-15-00

The purpose of this calculation is to provide design guidance and qualification of centerstack casing support for the NSTX-U recovery project.

 

 

NSTXU-CALC-12-16-00

Number issued

 

 

NSTXU-CALC-12-17-00

Number issued

 

 

NSTXU-CALC-12-18-00

Number issued

 

 

NSTXU-CALC-12-19-00

Number issued

 

 

NSTXU-CALC-12-20-00

Number issued

 

 

NSTXU-CALC-12-21-00

Number issued

 

 

NSTXU-CALC-12-22-00

Number issued

HTT thermal, distortion, disruption, stress

Brooks

NSTXU-CALC-12-23-00

Number issued

Graphite Properties for PFC Analysis

Klabacha

NSTXU-CALC-12-24-00

Number issued

Calculation report for HTP Design Calculations, Halo loads

CAI

NSTXU-CALC-12-25-00

Number issued

Calculation report for HTP thermal, disruption, pressure load, Divertor flange, Tile

Zhang

NSTXU-CALC-12-26-00

Number issued

1.1.3 Magnets- General

Author

Calculation No.-Revision

Subject

Global Model - Description, Mesh Generation, and Results

 

NSTX-CALC-13-01-01 => Relabeled to NSTXU-CALC-10-01-02 above

 

Maximum and Minimum Loads on the NSTX OH and PF Coils, and Coil Groupings

 

NSTX-CALC-13-02-00 => (Relabeled to NSTXU-CALC-10-01-02 above

 

NSTX Force Influence Matrix

Hatcher

NSTXU-CALC-13-03-01

Updated NSTX Force Influence Matrix

Cross Check File

DCPS TF Inner Leg Torsional Shear Stress

 

NSTXU-CALC-13-04-00

=> SUPERSEDED BY CALC-132-07-00

 

DCPS Moment Influence Coefficients

Titus

NSTXU-CALC-13-05-00

Calculation of the  moment influence coefficients to be applied to the PF currents

DCPS Check Calculations

Titus

NSTXU-CALC-13-07-00 DRAFT

This calculation either provides pointers to the appropriate calculation or includes additional algorithm calculations here. The algorithms have been incorporated into a True Basis code that can run the algorithm evaluations for the 96 GRD design point equilibria and other provided scenarios. This can be used to check the DCPS implementation or find limiting equilibria among the provided 96.

1.1.3.1 Magnets- PF Coils

Author

Calculation No.-Revision

Subject

Calculation of PF1C Lower Coil

A. Khodak

NSTXU-CALC-131-01-00

Assess Structural Integrity of PF1C lower coil including leads, and bus bars

Analysis of NSTXU Poloidal Field Coils (June 26, 2009 design)

Wooley

NSTXU-CALC-131-01-00 =>

SUPERSEDED BY
NSTXU-CALC-131-03-00

 

Poloidal Magnetic Quantities  for the February 2010 Provisional Design of the NSTX CS Upgrade

Wooley

NSTXU-CALC-131-01-00 =>

SUPERSEDED BY

NSTXU-CALC-131-03-00

 

Calculation of PF1C Upper Coil & Lead Support and Inner Bus Bar

W. Wang

NSTXU-CALC-131-02-00

This calculation is to validate PF1C upper coil lead stresses with the lead support brackets and bus bar structure assembly.

Poloidal Magnetic Quantities  for the May 2010 Provisional Design

Wooley

NSTXU-CALC-131-03-00

Update of the analysis of poloidal magnetic fields and fluxes in (NSTXU CSU)

 Qualification of friction clamp to grip copper bar during PF1A winding setup

Mardenfeld

NSTXU-CALC-131-04-00

This calculation qualifies the use of a friction clamp to grip a copper bar and apply load during testing of winding equipment during setup for PF1A coil winding

Structural Qualification of the Pitch Angle Setting Fixture for Coil Winding

 

NSTXU-CALC-131-04-00

 

PF1a,b,c Test Stand

 

NSTXU-CALC-131-05

This calculation is made to evaluate the stress condition of the NSTX-U magnet support stand with PF coils PF1a, PF1b and PF1c are separately bolted to the support stand and tested. In addition to the support stand, analysis of PF coil lead supports will be performed. Since the lead design details are still being developed a revision to this calculation will be made at a later date to cover any local analysis required for the lead supports.

PF1A Tooling

Burke

NSTXU-CALC-131-06-00

Number issued

PF Coil Cooldown and Thermal Stresses

Brooks

NSTXU-CALC-131-07-00

Evaluate cooldown time and thermal stresses of PF coils

Loads and Error Fields due to Coil Winding Patterns and Alignment Tolerances

Titus

NSTXU-CALC-131-08-00

The purpose of this calculation is to evaluate loads on the PF and other coils due to winding patterns and position errors. Secondarily, error fields are calculated for a selected number of coils and errors to compare with a more exhaustive assessment in CALC NSTXU 11-09-00 prepared by Art Brooks

Inner PF Coil Thermal Analysis

Y. Zhai

NSTXU-CALC-131-27-00

 

Pulse Currents and EM Forces During Power Testing of Inner PF Coils

C. Neumeyer

NSTXU-CALC-131-09-00
Associated Spreadsheet

NSTXU-CALC-131-09-01

Associated Spreadsheet Rev. 1

The purpose of this calculation is to:

-Develop a sequence of test pulses that meet the objectives

-Estimate the forces on the coils to confirm adequacy of the test stand and to

determine requirements for attachment of coils to the test stand

Terminal Support Analysis for Inner PF Coil Power Testing

Y Zhai

NSTXU-CALC-131-10-00

The purpose of this calculation is to 1) summarize the self-field generated from each inner PF coils when powered to their full currents; 2) report analysis results for the coil terminal support design based on EM loads from coil self-fields generated during power testing.

Simulation of Inner PF Coil Surge Testing

J. Dellas

NSTXU-CALC-131-11-00
Spreadsheet

The purpose of the work is to: 1) Benchmark a surge test simulation model based on prototype testing, 2) Create versions of the model for PF1A, PF1B, and PF1C production coils, 3) Assess turn-to-turn fault detection sensitivity of the surge testing method for different types of faults that could, hypothetically, occur in the production coils

1.1.3.2 Magnets- TF Coils

Author

Calculation No.-Revision

Subject

Coupled Electromagnetic-Thermal Diffusion Analysis

Zhang

NSTXU-CALC-132-01-00

=> SUPERSEDED BY

NSTXU-CALC-132-05-02

 

Coupled Electromagnetic-Thermal Analysis (04202009)

Zhang

NSTXU-CALC-132-02-00

=> SUPERSEDED BY

NSTXU-CALC-132-05-02

 

Out-Of-Plane (OOP) PF/TF Torques on TF Conductors in NSTX NSTXU

Wooley

NSTXU-CALC-132-03-00

NSTXU-CALC-132-03-01

Also Includes:

  • Torque Equations for the Design Point

 

Analysis of TF Outer Leg

Zhang

NSTXU-CALC-132-04-01

Analysis of TF Outer Leg:

  • Loads at Knuckle Clevis
  • Loads & Moments on Ring
  • Outer Leg Insulation Bond Stress
  • Umbrella Reinforcement

TF Coupled Thermo Electromagnetic Diffusion Analysis

Zhang

NSTXU-CALC-132-05-01

NSTXU-CALC-132-05-02

TF Coupled Thermo Electromagnetic Diffusion Analysis

  • Cooldown of Flex
  • Benchmark of I^2t Calcs
  • TF Peak Temps at Corner

TF Flex Joint and TF Bundle Stub

Willard

NSTXU-CALC-132-06-00

NSTXU-CALC-132-06-01

TF Flex Joint and TF Bundle Stub

Will include:

  • Joint Electrical Contact Resistance
  • Flex Stress for Inplane and OOP Loads
  • DLF for Disruption

Maximum TF Torsional Shear

Titus

NSTXU-CALC-132-07-00

NSTXU-CALC-132-07-01

Maximum TF Torsional Shear

TF Flag Key

Titus

NSTXU-CALC-132-08-01

NSTXU-CALC-132-08-02

Determination of shear Forces Between the TF conductors and Insulation and the G-10 Insulating Crown.

  • TF Teeth & Collar Stresses

Analysis of Knuckle Clevis

Titus

NSTXU-CALC-132-09-01

Analysis of stresses on knuckle clevis

TF Cooldown Using FCOOL

Zolfaghari

NSTXU-CALC-132-10-00

NSTXU-CALC-132-10-01

Estimate of the cooling time and temperature of the TF inner leg during the cooling period between discharges

Ring Bolted Joint

Rogoff

NSTXU-CALC-132-11-00 

This analysis is performed in order to check and design the joint integrity by selecting and specifying the necessary bolts

TF Outer Leg Clamp Assembly

Rogoff

NSTXU-CALC-132-12-00

This analysis is performed in order to check and verify the design integrity by selecting and specifying the necessary pins and support brackets .

TF Coil Inductance

Neumeyer

NSTXU-CALC-132-13-00

Inductance Spreadsheet

This analysis provides the inductance of the TF coils for the upgrade.

TF Strap Assembly Fingers

Willard/Mardenfeld/Brooks/Zhai

NSTXU-CALC-132-14-00

NSTXU TF lead flag extensions support brackets were originally modeled in CALC-132-06. Results indicated parts needed to be more robust to withstand loads. Geometry has been iterate and a new calculation to document results

TF Lead Flag Extensions & Connectors

Titus

NSTXU-CALC-132-15-00

NSTXU-CALC-132-15-01 DRAFT

This calculation is to qualify the TF lead flag extensions as part of a larger calculation NSTXU-CALC-132-06-00

1.1.3.3 Magnets- Center Stack

Author

Calculation No.-Revision

Subject

Structural Analysis of the PF1 Coils & Supports

Zolfaghari

NSTXU-CALC-133-01-01

NSTXU-CALC-133-01-02

Structural Analysis of the PF1 Coils & Supports

Thermal Stresses on OH-TF Coils

Zolfaghari

NSTXU-CALC-133-02-00

=> SUPERSEDED BY

NSTXU-CALC-133-08-00

 

Center Stack Casing Disruption Inductive and Halo Current Loads

Titus

NSTXU-CALC-133-03-00

Center stack Casing and Lower Skirt Stress Summary

OH Preload System & Belleville Spring Design

Rogoff

NSTXU-CALC-133-04-00

* Note: P Titus signed calc in place of J. Chrzanowski

OH Preload System and Bellville Spring Design

Halo Current Analyses of Center Stack Casing

Brooks

NSTXU-CALC-133-05-00

NSTXU-CALC-133-05-01

Calculate the transient halo current distribution in the CS

OH Coolant Hole Optimization

Zolfaghari

NSTXU-CALC-133-06-00

Estimate the temperature rise in the OH coil during the discharge and to estimate cooling time between discharges

OH Coax Lead Analysis

Mardenfeld

NSTXU-CALC-133-07-00
Addendum

Qualify those components providing an electrical path between the bus bars and the main body of the OH coil, i.e., the coaxial cable, electrical connectors, and embedded coil leads.

OH Stress Analysis

Zolfaghari

NSTXU-CALC-133-08-00

NSTXU-CALC-133-08-01

 

OH Fatigue & Fracture Mechanics

Titus

NSTXU-CALC-133-09-00

OH Conductor Fatigue and Fracture Mechanics Analyses

 

Center Stack Casing Bellows

Rogoff

NSTXU-CALC-133-10-00

CS Casing Halo Inductive & Resistive Loads

CS Casing Static & Dynamic Loads

OH & PF1 Electromagnetic Stability Analysis

Titus

NSTXU-CALC-133-11-00

Demonstrate that the structural elements that center the center stack are stiff enough to overcome magnetic instabilites between the OH and PF1a, and b which are mounted on the center stack casing

Center Stack Manufacturing Fixture

 

NSTXU-CALC-133-12-00

 

Modal Analysis and Normal Operation Transient Load Effects

Titus

NSTXU-CALC-133-13-00

Ensure that the normal operational transients do not introduce structural dynamic effects that could increase the static loading in evaluations being used for the coils and global structure.

OH Stress and Segmented OH Influence Coefficients for the DCPS

Titus

NSTXU-CALC-133-14-00

This document is a calculation of stress influence coefficients for the mid height of the OH and those needed to address the PF1a-OH interaction

Analysis of the PF1C mandrel/Case CHI Gap thermal response including thermal shield design

Titus

NSTXU-CALC-133-15-00

The purpose of this calculation is to provide guidance on initial design and qualification of the PF1c outer mandrel shell. 

NSTXU OH-TF Aquapour Interaction

Titus/Zhang/Brooks

NSTXU-CALC-133-16-00

The purpose of this calculation is to assess effects of retaining the Aquapour material in what was to be a gap between the TF and OH coils.

NSTXU OH Cooldown System and Preheater

Titus/Zhang/Brooks/Khodak/ Atnafu/Zhao

NSTXU-CALC-133-17-00

The purpose of this calculation is to provide guidance on initial design and qualification of the final OH Cooldown System. This includes the coil winding pack thermal stresses for the original cooldown temperature sequence which was essentially a thermal shock, and for a new ramped thermal profile that mitigates the consequence of extreme thermal gradients.

PF1a Upper and Lower Replacement Stress Analysis

Titus/Brooks/Loesser

NSTXU-CALC-133-18-00 DRAFT

The first purpose of this calculation is to qualify the design of the new (Fall 2016) PF1a coil design This will include assessments of the normal pulse loading, cooldown behavior and the qualification tests. Additionally this calculation includes evaluations of possible causes of the failure of PF1a upper. The coil postmortem should provide a definitive conclusion as to the cause.

Re-orienting the NSTXU CS Casing from horizontal to vertical or visa versa

Mardenfeld

NSTXU-CALC-133-19-00

This calculation qualifies that reorienting the NSTX-U CS Casing from Horizontal to Vertical, or visa versa, will not overstress

the tiles due to imposed displacements from net beam bending behavior of the Casing.

OH Grounding Strap and CS Casing Copper Cooling Tube Evaluations

Brooks/Titus

NSTXU-CALC-133-20-00

The purpose of this calculation is to evaluate currents induced in the OH ground strap as installed and as upgraded. Additionally induced currents in the centerstack casing inner divertor vertical section copper cooling tubes are calculated. These tubes have either failed under load, been crushed, or failed due to corrosion.

Calculation of TF and OH Gap Electric Field Strength Distribution

 

NSTXU-CALC-133-21-00

In order to evaluate the “Aquapour” and four wires effects to the TF and OH coil insulation system, the static electric field analysis using Maxwell has been performed.

Center Stack Mockup Design

 

NSTXU-CALC-133-22-00

 

Inner PF Winding Pack Analysis

Y. Zhai

NSTXU-CALC-133-23-00

Global electromagnetic (EM) and inner PF winding pack structural analysis. This report is to summarize the results from the 2D EM and structural calculation of coil winding packs for validating the new design of the inner PF coils.

Fatigue Analysis and Crack Growth

Y. Zhai

NSTXU-CALC-133-24-00

This report is to summarize the fatigue and crack growth life calculation for the new design of the inner PF coils but using the copper fatigue stress test data similar to that used in the crack growth analysis for the OH coil.

Orthotropic Properties for Insulation and Winding Packs

T. Willard

NSTXU-CALC-133-25-00

The purpose of this calculation is to document the development of Interim insulation properties and winding pack “Smeared” properties appropriate for stress analysis of both the coils.

OH/PF and TF Insulation Mechanical Properties and Allowables

Titus

NSTXU-CALC-133-26-00

 

Generation of PF Bus Load Files

Y. Zhai

NSTXU-CALC-133-27-00

This calculation is to determine the maximum temperatures and transient cool down times of the conductor and the insulations when coils are pulsed, and during cool down when coils are de-energized.

Summation of Loads Applied to Leads

Y. Zhai

NSTXU-CALC-133-28-00

This calculation is to summarize the input loads extracted from the worst case EQ scenarios used as input

for each of the inner PF coil leads and bus bar analysis.

3D Model of PF1a End Region Load Concentrations, Comparison with 2D analysis

 

NSTXU-CALC-133-35-00

 

Calculation for Determining the Critical Joint Stresses in the CSC Rework Transportation Fixture

J. Burhoe

NSTXU-CALC-133-36-00

 

Tolerance Analyses for the Center Stack Case

M. Smith

NSTXU-CALC-133-37-00

 

1.2 Plasma Heating & Current Drive

Author

Calculation No.-Revision

Subject

Vessel Port Re-Work for NB & Thomson Scattering Port

Willard

NSTXU-CALC-24-01-00

Includes:

Neutral Beam Reinforcement

Thomson Scattering Port

Armor Backing Plate

Bryant

NSTXU-CALC-24-02-00

Includes:

Disruption Loading

Thermal Stress Analysis

 

HHFW Antenna

Zhang

NSTXU-CALC-24-03-01

Includes:

Verification of the eddy current effect on antenna during plasma disruption.

Then was modified to simulate plasma disruption case for NSTX upgrade. Only mid-plane disruption is considered and VDE is not included.

 

Turbo Pump Magnetic Shielding Analysis

Zhai

NSTXU-CALC-24-04-00

Includes 3D analysis for the design opf the magnetic shield for the NSTXU Turbo Pumps.

Stress Analysis of Bay L and 2nd NBI Upgrade

Atnafu

NSTXU-CALC-24-05-00

To analyze the stress on the NSTX vacuum vessel due to the vacuum pressure, the PF 4&5 Coils EM loads and the moment caused by the TFOL Coils. To understand the mechanical behavior and estimate the stress in the modified vacuum vessel. To validate the design of the bay L and 2nd Neutral Beam modifications 

S-FLIP Port Stress Analysis

Zhang

NSTXU-CALC-24-06-00

To analyze the stress on the S-FLIP port added to the vessel at the midplane between Bays J and I.

1.3 Auxiliary Systems

Author

Calculation No.-Revision

Subject

 

This calculation determines the ohmic resistance of the NSTX CSU center stack casing, and the requirements for a power supply capable of supplying 5kW of heat to same during bake-out.

 

Zhang

NSTXU-CALC-33-01-00

 

During bake-out a current shall be injected at the bottom of the center stack casing (CSC) which shall flow up through the center stack casing, through four jumpers to the outer vacuum vessel (VV) upper dome, down through the VV dome to the cylinder, down through the VV cylinder, down through the lower VV dome, and out.

Calculation of Existing Helium Feed-Thru Port Flange Stresses

Petrella

NSTXU-CALC-33-02-00

Evaluate the stresses imposed by thermal conditions on the existing helium feed-thru port flanges on NSTX-U

TVPS TMB Backing System

Blanchard

NSTXU-CALC-33-03-01

Evaluate the effective pumping speed to maintain the TMP backing pressure at a satisfactory level under all operating conditions.

Interspace Vacuum Pumping System

Cai

NSTXU-CALC-33-04-00

 

GDS expansion tank stress calculation

Cai

NSTXU-CALC-33-05-00

The stress analysis of GDS expansion tank is to provide its design guidance and verification for the NSTX-U gas delivery system

Helium Feed-Through Design Analysis

Syed

NSTXU-CALC-33-06-00

Not finalized

Interspace Vacuum Pumping System

Cai

NSTXU-CALC-33-07-00

 

1.4 Plasma Diagnostics

Author

Calculation No.-Revision

Subject

Diagnostic Review & Database

Titus

NSTXU-CALC-40-01-00

Surveyed the existing NSTX diagnostics and identified any components that would be sensitive to the increased thermal and electromagnetic loading planned for the upgrade. Also qualified the diagnostics and diagnostic shutters for any larger disruption loads, heat loads, and any other factors that may present a problem to the function of the diagnostic systems.  

EM forces on BES Reentrant Tube Assembly

Brooks

NSTXU-CALC-40-02-00

Calculate the EM loads on the BES Reentrant Tube Assembly during a plasma disruption. 

Resistive Bolometer/AXUV Diode Shutter Bowing

Ellis

NSTXU-CALC-40-03-00

The purpose of this calculation is to evaluate shutter deformations when exposed to radiative heating from the plasma for a full 5 second pulse.

Disruption Load Analysis of Bay G Resistive Bolometer

Zhang

NSTXU-CALC-40-04-00

The purpose of this calculation is to evaluate the disruption load and stresses on the flange.

Bay I/J Resistive Bolometer calculations of Lorentz Forces and stresses in cooling tube

Reinke

NSTXU-CALC-40-05-00

Bay I/J Resistive Bolometer calculations of Lorentz Forces and stresses in cooling tube

Fields and Bdts for Analysis of components outside the Vacuum Vessel

 

NSTXU-CALC-40-06-00

 

1.5 Power Systems

Author

Calculation No.-Revision

Subject

Calculation of Suppress/Bypass Shutdown Circuits for Inner PF Coils

Neumeyer

NSTXU-CALC-52-01-00

Anti-parallel blip

 

Modification of the TF Coil Power System PSCAD Model

Que

NSTXU-CALC-53-01-00

Evaluates the change in the TF circuits from four parallels to eight parallels to meet the upgrade requirement of 130kA

Modification of the OH Coil Power System PSCAD Model

Que

NSTXU-CALC-53-02-00

Evaluates the change in the TF circuits from four parallels to eight parallels to meet the upgrade requirement of 130kA

TF Cabling from the Transition Area to NSTXU Test Cell

Neumeyer

NSTXU-CALC-53-03-00

The TF circuit is to be changed from four parallels to eight parallels to meet the upgrade requirement of 130kA. Eight 1/c-1000 mcm cables are proposed to be used in each leg of the TF circuit for the run from Transition Area to the NSTX Test Cell.

TF Cabling from the Rectifiers to SDS

Neumeyer

NSTXU-CALC-53-04-00

The TF circuit is to be changed from four parallels to eight parallels to meet the upgrade requirement of 130kA. Three 1/c-750 mcm cables are proposed to be used per pole in FOUR power supply branches of the TF circuit for the run from the Rectifiers to the Safety Disconnect Switches.

 

Current Unbalance in the Eight Parallel Branches s

Ramakrishnan

NSTXU-CALC-53-05-00

To determine the current unbalance in the eight parallel branches if a common firing angle command is issued to all rectifiers.

Surge Test Calculation

Gao

NSTXU-CALC-53-06-00

Model the transient response of PF1A coils. Evaluate and reduce electrical risk to test PF and NSTX-U PF coils from undesired transients induced during surge testing, evaluate the effects of various theoretical coil faults during surge testing. Evaluate the ability to “see” a coil fail with surge testing.

Calculation of Power Cable Heating due to DC Current Pulsing to PF1B Coil

 

NSTXU-CALC-53-07-00

2137-CALC-004

Calculation of Power Cable Heating due to DC Current Pulsing to PF1B Coil

PF1B Coil Current Limiting Reactor Sizing Analysis and Calculation

Que

NSTXU-CALC-53-07-08

2137-CALC-005

PF1B Coil Current Limiting Reactor Sizing Analysis and Calculation

DC Power System

Lacenere

NSTXU-CALC-53-07-00

 

CHI Bus Bar Analysis

Titus

NSTXU-CALC-54-01-00

CHI Bus Bar Analysis

Bus Bar Analysis

Khodak

NSTXU-CALC-55-01-00

NSTXU-CALC-55-01-01

NSTXU-CALC-55-01-02

Documented Structural Analysis of PF1, TF, and OH bus bars

Bus Bar Analysis

Titus

NSTXU-CALC-55-02-01

PF 2,3 Bus Bar Analysis

Lead and flex cable reinforce

Titus

NSTXU-CALC-55-03-00
NSTXU-CALC-55-03-01

PF1A Lead and Flex Cable Reinforcements

PF1aU Terminal, Lead and Bus Bar

Zhai

NSTXU-CALC-55-04-00

The purpose of this calculation is to validate coil terminal stresses (at lead sections) of the inner PFs with the new design of filler blocks, support brackets and bus bar structure assembly for all six PF1 coils.

PF1bU Terminal, Lead , Bus Bar

Zhai

NSTXU-CALC-55-05-00

 

PF1cU Terminal ,Lead, and Bus Bar

Wang

NSTXU-CALC-55-06-00

 

PF1aL Terminal, Lead, and Bus Bar

Willard

NSTXU-CALC-55-07-00

 

PF1cL Terminal Lead, and Bus Bar

Khodak

NSTXU-CALC-55-08-00

 

PF1bL Terminal, Lead, and Bus Bar(Check)

Zhang

NSTXU-CALC-55-09-00

 

PF1aL Terminal, Lead, and Bus Bar (Check)

Fang

NSTXU-CALC-55-10-00

 

Suppress and Bypass Coil and Busbar DLF

Titus

NSTXU-CALC-55-11-00

The purpose of this calculation is to quantify the dynamic response to a suppress and bypass initial over-current. This effect is evaluated for a typical (PF1aU) bus bar response and the response of the coil to the current increase over the nominal operating current as the coils are shut down. The intention of this calculation is to determine if the overcurrent loading from the suppress and bypass must additionally address a dynamic increase from the mechanical response.

1.6 Central I&C

Author

Calculation No.-Revision

Subject

Efficient air flow and proper ventilation is required to cool the device (Pumphouse Rack Area) and prevent it from overheating

Zhao

NSTXU-CALC-61-01
2327-CALC-006

Efficient air flow and proper ventilation is required to cool the device (Pumphouse Rack Area) and prevent it from overheating

Data Bandwith Usage Calculation

Yang

NSTXU-CALC-61-02
2327-CALC-007

Data Bandwith Usage Calculation

1.8 Site Preparation and Assembly

Author

Calculation No.-Revision

Subject

NSTX-U South High Bay Labyrinth Design

Atnafu

NSTXU-CALC-81-01-00

Number issued

NSTX-U Test Cell Shielding Analysis (South East High Bay Entry & 2x2 Test Cell Windows) by MCNP

Ascione

NSTXU-CALC-81-02-00

Number issued